RDS13 CNC Rail Saw and Drill Combined Production Line

This machine is mainly used for sawing and drilling of railway rails, as well as for drilling of alloy steel core rails and alloy steel inserts, and has a chamfering function. It’s mainly used for railway fabrication in transportation manufacture industry. It can greatly reduce man power cost and improve productivity. Service and guarantee

Products Details

Item parameter Specification
Basic rail model Material type 50Kg/m, 60 Kg/m, 75 Kg/m hardness 340400HB
Alloy steel core rail, alloy steel insert, hardness 38 HRC45 HRC
Rail size Raw material length 20001250mm
Processing requirements Material length                                1300800mm
Material length tolerance                            ±1mm
End face perpendicularity                             0.5mm
Drilling diameter                                φ31φ60mm
Hole diameter tolerance                          00.5mm
Hole height range                           60100mm
Main technical parameters of machine Sawing method Circular saw (high speed)
Spindle motor power 37kW
Saw blade diameter Φ660mm
Max moving speed of X axis 25m/min
Maximum moving speed of Z axis 6m/min
Drilling spindle type BT50
Drilling Spindle speed 3000r/min
Drilling Spindle servo motor power 37kW
Maximum moving speed of X, Y, Z axis 12m/min
Chamfering spindle type NT40
Chamfering spindle RPM Max. 1000
Chamfering spindle motor power 2.2 kW
Movement speed of Y2 axis and Z2 axis 10m/min
Electric permanent magnetic chuck 250×200×140mm(another200×200×140mm)
Work suction ≥250N/cm²
Chip removal system 2set
Chip conveyor type Flat chain
Chip removal speed 2m/min
CNC system Siemens828D
Number of CNC systems 2set
Number of CNC axes 6+1axis, 2+1axis
Height of worktable 700mm
Height of worktable about 37.8m×8m×3.4m

NO.

Item

Brand

Origin

1

Linear guide pair

HIWIN

Taiwan, China

2

CNC system 828D

Siemens

Germany

3

Servo motor

Siemens

Germany

4

Coding system

LDMinkjet printer

Shanghai ,China

5

Hydraulic oil pump

Justmark

Taiwan, China

6

Drag chain

CPS

South Korea

7

Gears, racks

APEX

Taiwan, China

8

Precision reducer

APEX

Taiwan, China

9

Precision spindle

KENTURN

Taiwan, China

10

Main electrical components

Schneider

France

Note: The above is our standard supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components in case of any special matter. 1. There is a saw blade chip removal device on the sawing unit, which is responsible for removing sawdust from the saw blade. The cooling and lubricating device lubricates and cools the sawing area, which improves the service life of the saw blade.guide rails, and the mobile column is installed on the machine bed.2. Coding system The coding system is installed on the outer side of the power head ram, and is equipped with a host computer to program and control the coding system. 3. Drilling unit The column structure is adopted, and the column adopts a steel plate welded structure. After annealing and artificial aging treatment, the stability of the processing accuracy is ensured. 4. Drilling headstock The drilling headstock is a ram type structure with strong rigidity. The timing belt has high tensile strength, long life, low noise and low vibration when running at high speed. The precision spindle is internally cooled and hollow, and is equipped with a 45° four-petal claw broach mechanism. The back end of the precision spindle is equipped with a hydraulic punching cylinder for easy tool replacement.5. Workbench Workbench adopts steel plate welding structure, pre-treatment is carried out before welding, and after welding, stress relief and thermal aging treatment are carried out to ensure accuracy and stability. 6. Chip removal system The automatic chip conveyor is a flat chain type, with a total of two sets. One set is used for the sawing unit and is placed under the side of the saw blade. The other set is used for the drilling unit, which is placed between the bed and the workbench. The iron filings fall on the chip conveyor via the chip guide on the workbench, and the iron filings are transported to the iron filing box at the head through the chip conveyor.  7. Lubrication system There are two sets of centralized automatic lubrication systems, one for the sawing unit and the other for the drilling unit. The automatic lubrication system performs intermittent lubrication on the linear rolling guide pair, ball screw pair, and rack and pinion pair to ensure their accuracy and service life. 8. Electrical system The electrical system adopts Siemens 828D numerical control system, a total of two sets, one set is used to control the sawing unit, the horizontal feeding rack, the feeding roller table and the middle roller table. The other set is used to control the drilling unit, the workbench 1, the horizontal unloading rack and the workbench.

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