RDL25B-2 CNC Rail Drilling Machine

This machine is mainly used for drilling and chamfering of rail waist of various rail parts of railway turnout. It uses forming cutter for drilling and chamfering in front, and chamfering head on the reverse side. It has loading and unloading functions. The machine has high flexibility, can achieve semi-automatic production. Service and guarantee

Products Details

Rail size range Bottom width 40180mm
Rail height 93192mm
Abdominal thickness 1244mm
Rail length (after sawing) 625m
Material quality U71Mn σb≥90Kg/mm² HB380420 PD3 σb≥98Kg/mm² HB380420
Feeding device Number of feeding racks 10
Number of rails that can be placed 12
Maximum speed of lateral movement 8 m / min
Blanking device Number of blanking racks 9
Number of rails that can be placed 12
Maximum speed of lateral movement 8 m / min
Bit Diameter range φ 9.8φ 37 (carbide bit)
Length range 3D4D
Diameter range φ 37φ 65 (ordinary high speed steel bit)
Processing requirements Range of hole height 35100mm
Number of holes on each rail 1-4 type
Mobile column (including drill pin power box) number 2
Spindle taper hole BT50
Spindle speed range (stepless speed regulation) 103000r/min
Spindle servo motor power 2×37kW
Maximum output torque of spindle 470Nm
Vertical slide stroke (Y-axis) ≥800mm
Horizontal drilling feed stroke (Z-axis) ≥ 500mm
Effective machining stroke of horizontal movement of single column (x-axis) ≥25m
10. Maximum moving speed of Y and Z axes 12m / min (servo speed regulation)
Suction cup size (L) × wide × (high) 250×200×120mm (the length of suction cup at both ends is 500mm, and replaceable magnetic pad is placed for clamping in rolling section)
Working suction ≥250N/cm²
Cylinder  bore × trip ≥Φ50×250mm
Single cylinder thrust ≥700Kg
Conveying speed ≤15m/min
Pressing force ≥1500Kg/set
  The thickness is 20 mm. It can be used with electric permanent magnet sucker and can be replaced
Tool magazine Quantity 2 sets (one set for each column)
Capacity 4
Chip removal and cooling Chip conveyor type Flat chain
Electrical system (2 sets) CNC system Siemens 828D  2 sets
Number of CNC axes 8+2
Tool cooling mode   Internal cooling, MQL micro oil mist cooling
Overall dimension (L) ×  Wide×(high)   About 65m×9m×3.5m

NO.

Name

Brand

Country

1

CNC system

Siemens

Germany

2

Servo motor and drive

Siemens

Germany

3

Spindle servo motor and drive

Siemens

Germany

4

Precision spindle

KENTURN

Taiwan, China

5

Ball screw pair

NEFF

Germany

6

Linear guide pair

HIWIN/PMI

Taiwan, China

7

Drag chain

IGUS/JIAJI

Germany / China

8

Magnetic ruler

SIKO

Germany

9

Precision reducer

APEX

Taiwan, China

10

Precision gear rack pair

APEX

Taiwan, China

11

Hydraulic valve

ATOS

Italy

12

Oil pump

JUSTMARK

Taiwan, China

13

Low voltage electrical components

Schneider

France

14

Laser alignment device

SICK

Germany

Note: The above is our standard supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components in case of any special matter. 1. The precision linear rolling guide and high precision inclined rack on the machine bed are arranged horizontally. The rack is installed between the two guide rails, and the mobile column is installed on the machine bed.2. There are 8 CNC axes and 2 servo spindles in the machine tool. Each CNC axis is guided by precision linear rolling guide. The x-axis is driven by AC servo motor through precision ball screw. Double nut pre-tightening structure is used in the ball screw, which can eliminate the axial back clearance and reduce the elastic displacement caused by the axial force. There is no clearance in the movement, and the host machine has a separate magnetic grid ruler detection system in the X and Y axis movement of the bed, which can ensure the positioning accuracy of coordinate movement;3. The machine has the function of laser end Searching and locating the origin, which is convenient for tool processing and improving the processing efficiency. The repeatability of laser alignment device is less than 0.2mm. It also has the function of rail length detection, which can detect both ends of the rail through the laser switch, so as to detect the length of the rail. It can recheck the incoming materials and reduce errors.4. The drilling tool is a molding tool. The drilling and front chamfering are completed at one time. The tool is made of Transposition carbide blade, and the spindle is cooled by air mist. There is a chamfering head on the reverse side for chamfering, and the chamfering tool is also of carbide blade type structure. This chamfering tool has a large chamfering range and does not need to change the tool during processing. 5. Siemens 828d CNC system is used in the CNC system, which can monitor the drilling process in real time. It can recognize the two-dimensional code and call the machining program.

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