Specification of processed rail | Type of rail | 43Kg/m, 50Kg/m, 60Kg/m, 75Kg/m, UIC54, UIC60 |
AT rail model | 50AT, 60 AT, UIC60D40 | |
Special section wing rail | 60TY | |
Rail size range | Bottom width | 114-152mm |
Rail height | 128-192mm | |
Web thickness | 14.5-44mm | |
Rail length (after sawing) | 6-25m | |
Rail material type | U71Mn σb≥90Kg/mm² HB250PD3 σb≥98Kg/mm² HB290-310 | |
Drilling head | Diameter | φ20~φ33 |
Length range | 3D~4D | |
Processing requirements | Range of hole height | 35~100mm |
Hole diameter numbers on each rail | 1~4 types | |
Allowable tolerance of adjacent hole spacing | ±0.3mm | |
Allowable tolerance between rail end face and nearest hole distance | ±0.5mm | |
Allowable tolerance of farthest hole distance of rail | ±0.5mm | |
Allowable tolerance of hole diameter size | 0~+0.3mm | |
Hole wall roughness | Ra12.5 | |
Allowable tolerance of hole center height (from rail bottom) | ±0.3mm | |
Mobile column (including drilling power box) | Quantity | 1 set |
Spindle taper hole | BT50 | |
Spindle speed range (stepless speed regulation) | 10~3200r/min | |
Spindle Servo motor power | 37kW | |
Vertical slide travel (Y axis) | 800mm | |
Vertical slide (Y-axis) servo motor power | 3.1kw | |
Horizontal drilling feed stroke (Z axis) | 350mm | |
Horizontal drilling feed (Z axis) servo motor power | 3.1kw | |
Column horizontal travel stroke (X axis) | 25m | |
Column horizontal movement (X axis) servo motor power | 3.1kw | |
X-axis maximum moving speed | 10m/min | |
Y, Z axis maximum moving speed | 8m/min | |
Electric permanent magnet sucker | Quantity | 1 set |
Sucker size (L × w × h) | 250×200×120mm | |
Working suction | ≥200N/cm² | |
Side push cylinder | Cylinder diameter × stroke | Φ50×70mm |
Single cylinder side thrust | 700Kg | |
Lifting roller table | Quantity | 1 set |
Conveying speed | ≤15m/min | |
Auxiliary hold down cylinder | Quantity | 1 set |
Pressing force | ≥1500Kg/set | |
Chip removal | Chip conveyor type | Flat chain |
Chip removal speed | 2m/min | |
Chip removal motor power | 2.2kW | |
Hydraulic system | Quantity | 2 sets |
Hydraulic pump pressure / flow / power | 6-6.5Mpa/25L/min/4kW 1 set | |
Hydraulic pump pressure / flow / power | 5.5-6Mpa/66L/min/7.5kW 1 set | |
Electrical system | Numerical control system | Siemens 828D |
Number of CNC axes | 5+1 | |
Air source | Compressed air supply pressure | 0.6Mpa |
Overall dimensions | (L× W× H) | About57×8.7×3.8m |
NO. | Name | Brand | Country |
1 | Ball guide pair | HIWIN/PMI | Taiwan(China) |
2 | CNC system | Siemens 828D | Germany |
3 | Servo motor | Siemens | Germany |
4 | Hydraulic valve | ATOS | Italy |
5 | Oil pump | Justmark | Taiwan(China) |
6 | Drag chain | IGUS/CPS | Germany / Korea |
7 | Spindle servo motor | Siemens | Germany |
8 | Reducer | ATLANTA | Germany |
9 | Precision spindle | Kenturn | Taiwan(China) |