RDL25A CNC Drilling Machine For Rails

The machine is mainly used to process the connecting holes of the base rails of railways. The drilling process adopts carbide drill, which can realize semi-automatic production, reduce the labor intensity of man power, and greatly improve the productivity. This CNC rail drilling machine mainly works for railway fabrication industry. Service and guarantee

Products Details

Specification of processed rail Type of rail 43Kg/m, 50Kg/m, 60Kg/m, 75Kg/m, UIC54, UIC60
AT rail model 50AT, 60 AT, UIC60D40
Special section wing rail 60TY
Rail size range Bottom width 114-152mm
Rail height 128-192mm
Web thickness 14.5-44mm
Rail length (after sawing) 6-25m
Rail material type U71Mn σb≥90Kg/mm²  HB250PD3   σb≥98Kg/mm²  HB290-310
Drilling head Diameter φ20φ33
Length range 3D4D
Processing requirements Range of hole height 35100mm
Hole diameter numbers on each rail 14 types
Allowable tolerance of adjacent hole spacing ±0.3mm
Allowable tolerance between rail end face and nearest hole distance ±0.5mm
Allowable tolerance of farthest hole distance of rail ±0.5mm
Allowable tolerance of hole diameter size 0+0.3mm
Hole wall roughness Ra12.5
Allowable tolerance of hole center height (from rail bottom) ±0.3mm
Mobile column (including drilling power box) Quantity 1 set
Spindle taper hole BT50
Spindle speed range (stepless speed regulation) 103200r/min
Spindle Servo motor power 37kW
Vertical slide travel (Y axis) 800mm
Vertical slide (Y-axis) servo motor power 3.1kw
Horizontal drilling feed stroke (Z axis) 350mm
Horizontal drilling feed (Z axis) servo motor power 3.1kw
Column horizontal travel stroke (X axis) 25m
Column horizontal movement (X axis) servo motor power 3.1kw
X-axis maximum moving speed 10m/min
Y, Z axis maximum moving speed 8m/min
Electric permanent magnet sucker Quantity 1 set
Sucker size (L × w × h) 250×200×120mm
Working suction ≥200N/cm²
Side push cylinder Cylinder diameter × stroke Φ50×70mm
Single cylinder side thrust 700Kg
Lifting roller table Quantity 1 set
Conveying speed ≤15m/min
Auxiliary hold down cylinder Quantity 1 set
Pressing force ≥1500Kg/set
Chip removal Chip conveyor type Flat chain
Chip removal speed 2m/min
Chip removal motor power 2.2kW
Hydraulic system Quantity 2 sets
Hydraulic pump pressure / flow / power 6-6.5Mpa/25L/min/4kW 1 set
Hydraulic pump pressure / flow / power 5.5-6Mpa/66L/min/7.5kW 1 set
Electrical system Numerical control system Siemens 828D
Number of CNC axes 5+1
Air source Compressed air supply pressure 0.6Mpa
Overall dimensions  (L× W× H) About57×8.7×3.8m

NO.

Name

Brand

Country

1

Ball guide pair

HIWIN/PMI

Taiwan(China)

2

CNC system

Siemens 828D

Germany

3

Servo motor

Siemens

Germany

4

Hydraulic valve

ATOS

Italy

5

Oil pump

Justmark

Taiwan(China)

6

Drag chain

IGUS/CPS

Germany / Korea

7

Spindle servo motor

Siemens

Germany

8

Reducer

ATLANTA

Germany

9

Precision spindle

Kenturn

Taiwan(China)

Note: The above is our standard supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components in case of any special matter. 1. The bed of the machine is separated from the worktable, and the guide rail pair of the bed is arranged horizontally to increase the service life of the guide rail pair; Welded steel plate structure is adopted, and the accuracy and stability are ensured by annealing, stress relief and artificial aging treatment.2. A powerful electromagnetic chuck is installed on the worktable of the machine tool to tighten the material. Pay attention to the order from the middle to both sides when the electromagnetic sucker is closed, and pay attention to the sealing and waterproof.3. The mobile column adopts steel plate welding structure, which is annealed to remove stress and artificial aging treatment to ensure accuracy stability. 4. Chain plate automatic chip remover is flat chain type, and is installed in the middle of the bed work table.5. The machine is equipped with two hydraulic stations, one is installed on the mobile column, which is mainly used for balancing cylinder, pressing cylinder and knife cylinder; Another is installed on the foundation, which is mainly used for lifting cylinder and pulling cylinder of lifting conveying roller table. 6. There are three CNC axes in the machine, each of which is guided by precision linear rolling guide pair.7. The drilling tool adopts index able carbide u drill, and the spindle is cooled by air mist. 8. Siemens 828D CNC system is used in the CNC system, which can monitor the drilling process in real time.

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