NO | Item | Parameter |
PUL1232 | PUL1235/3 |
1 | Data of U beam before punching | Length of U beam | 4000~12000 mm (+5mm) |
Inside width of U beam web | 150-320 mm(+2mm) | 150-340 mm (+2mm) |
U beam flange height | 50-110 mm (±5mm) | 60-110 mm (±5mm) |
U beam thickness | 4-10 mm |
| | Longitudinal straightness deviation of Web surface | 0.1%, ≤10mm/ overall length |
| | Longitudinal flatness deviation of flange surface | 0.5mm/m, ≤6mm/ overall length |
| | Maximum twist | 5mm/ overall length |
| | Angle between flange and web | 90o±1 |
2 | Data of U beam after punching | Punching diameter of Web | Maximum Φ 60mm. | Maximum Φ 65mm. Minimum equals plate thickness |
The minimum distance between the centerline of the hole on the web closest to the inner surface of the flange | 20mm when Hole diameter ≤ Φ 13mm 25mm when Hole diameter ≤ Φ 23 50mm when Hole diameter>Φ 23mm |
The minimum distance between the U beam inner side web surface and the centerline of flange hole | 25 mm |
| | The punching accuracy shall be controlled within the following range (except for the range of 200 mm at both ends) and the centerline distance accuracy between holes | Tolerance value of hole spacing in X direction: ± 0.3mm/2000mm; ±0.5mm/12000mm Tolerance value of group hole distance in Y direction:±0.3mm |
| | Accuracy of the Distance from hole centerline to the flange inner edge | ±0.5mm |
3 | Module position and punching travel of punching press | Movable web CNC punching press | 18 modules, straight line. |
Large web CNC punching machine | 21 modules, straight line, 5 modules of more overΦ25. | 21 modules, straight line, 5 modules of Φ25. |
Fixed flange CNC punching press | | 6 modules, straight line. |
Movable flange CNC punching machine | | 18 modules, straight line. |
Punching stroke of main machine | 25mm |
4 | Production Efficiency | When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 6 minutes | When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 5.5 minutes |
5 | Length x Width x Height | about 31000mm x 8500mmx 4000mm. | about 37000mm x 8500mmx 4000mm. |
6 | Magnetic In-feeding device / Magnetic downloading device | Horizontal stroke | About 2000mm |
Move speed | about 4m/min |
Stacking height | about 500mm |
Horizontal travel | about 2000mm |
Horizontal motor power | 1.5kW |
Vertical travel | About 600mm |
Vertical motor power | 4kW |
Number of electromagnets | 10 |
Electromagnet suction force | 2kN/ each |
7 | In feeding Manipulator | Maximum speed | 40m/min |
X-axis stroke | About 3500mm |
8 | Movable CNC Punching Press for web | Nominal force | 800kN |
Punch hole diameter types | 9 |
Module number | 18 |
X-axis stroke | about 400mm |
X-axis maximum speed | 30m/min |
Y- axis stroke | about 250mm |
Y-axis maximum speed | 30 m/min |
Maximum punch diameter | Φ23mm |
9 | CNC punching machine for large web plate | Nominal force | 1700KN |
Punch type | 13 |
Module number | 21 |
Y-axis stroke | About 250mm |
Maximum speed of y-axis | 30 m/min | 40 m/min |
Maximum punch diameter | Φ60 mm | Φ65mm |
10 | Magnetic cutting device | Horizontal stroke | About 2000mm |
12 | Movable Flange CNC punching press | Nominal punching force | 800KN | 650KN |
Punching hole diameter types | 9 | 6 |
Module number | 18 | 6 |
Maximum punching diameter | Φ23mm |
13 | Output material manipulator | Maximum speed | 40m/min |
X axis travel | About 3500mm |
14 | Hydraulic system | system pressure | 24MPa |
Cooling mode | Oil cooler |
15 | Pneumatic system | working pressure | 0.6 MPa |
16 | Electrical system | | Siemens 840D SL |